Products
The Problem: Carbon Fiber Can Be Hard to Get Right
Do you need strong parts that don’t weigh much? Many companies do. But making good carbon fiber parts is not easy.
Why it’s hard:
- You need special tools
- The process has many steps
- Mistakes can ruin the whole part
- Many makers lack experience
The Pain Gets Worse
When carbon fiber goes wrong, it costs you money. Bad parts mean:
- Your products fail tests
- Customers get angry
- You waste materials
- Projects get late
- You lose money
With regular companies, you might get parts that look good but break easily. Or they might be too heavy. Or too costly. This makes your job harder.
The Solution: 28+ Years of Carbon Fiber Know-How
Good news! Our China factory has made carbon fiber parts for 28+ years. We know all the tricks to make parts that work great. We can help you make any carbon fiber thing you need.
We make your life easy by:
- Making custom parts just for you
- Using the best carbon fiber
- Testing everything
- Shipping fast
- Keeping costs low
How Carbon Fiber Is Made: The Basic Steps
Let’s see how we turn simple materials into amazing carbon fiber products!
Step 1: We Start With Good Materials
We begin with special strings called precursors. The best kind is PAN (polyacrylonitrile). Some other kinds are:
- Lignin (comes from plants)
- Pitch (comes from oil)
- Rayon (less common now)
Step 2: We Heat the Strings to Make Them Strong
The strings go through big ovens in these steps:
- Stabilization: We heat the strings in air (200-300°C)
- Carbonization: We heat them much hotter (1,000-3,000°C) with no air
- Surface treatment: We make the surface rough so glue sticks better
- Sizing: We add a thin coat to protect the fibers
| Process Step | Temperature | What Happens | Why It Matters |
|---|
| Stabilization | 200-300°C | Strings turn black and don’t melt | Makes them ready for high heat |
| Carbonization | 1,000-3,000°C | Non-carbon atoms leave | Creates super strong carbon strings |
| Surface Treatment | Room temp | Surface gets tiny rough spots | Helps glue stick better |
| Sizing | Room temp | Thin coat added | Protects fibers during next steps |
Step 3: We Turn Carbon Fiber into Useful Things
Now the fun part! We take those carbon strings and make them into products:
- We put the fibers in special patterns
- We add resin (like special glue)
- We press it all together
- We cure it (let it get hard)
- We finish the surface to look nice
New Ways to Make Carbon Fiber Better
Smart people are finding better ways to make carbon fiber. Our factory keeps up with all these new ideas!
Less Energy Use
The old way to make carbon fiber uses lots of energy. New ways cut this by 70%!
- CARBOWAVE project uses microwaves instead of big ovens
- This saves energy and money
- The carbon fiber is just as strong
Earth-Friendly Materials
Scientists now use plant materials instead of oil:
- Lignin (from paper making) cuts carbon pollution by 16.3%
- Green electricity powers some factories
- Recycled carbon fiber gives old parts new life
Why Our 28+ Years Experience Matters for You
When you work with us, you get all our know-how. This means:
- Less waste – We know how to use materials well
- Better quality – We spot problems before they happen
- Lower costs – Our process is very efficient
- Faster delivery – No do-overs needed
- Happy customers – Your products work right the first time
Carbon Fiber Uses We Can Help With
We make parts for many things. Here are some big ones:
Cars and Racing
We make carbon fiber car parts that are light and strong. Even F1 race teams use carbon fiber! Mercedes-AMG will use green carbon fiber in their 2025 F1 cars.
Car parts we make:
- Hoods
- Spoilers
- Dashboards
- Racing seats
- Full body kits
Motorcycles and Sports
Carbon fiber motorcycle parts look cool and work great. They help bikes go faster with less gas.
Popular motorcycle parts:
- Gas tanks
- Fenders
- Side panels
- Windscreens
- Exhaust covers
Wind Power and Clean Energy
Wind farms need big, strong blades. Carbon fiber makes them 15-20% more efficient.
We also make parts for:
- Solar panel frames
- Hydrogen tanks
- Battery boxes
- Nuclear power systems
Custom Carbon Fiber: Made Just for You
Need something special? Our custom carbon fiber service helps you make anything you can think of!
How our custom process works:
- You tell us what you need
- We make a design together
- We build a test part
- You check it and ask for changes
- We make your final parts
Why Our Factory Beats the Rest
Not all carbon fiber makers are the same. Our 28+ years of work shows in every part. Here’s why people pick us:
Better Materials
We use the best carbon fiber with the right properties:
- 36K intermediate modulus for high-stress parts
- PAN-based fibers for most products
- Special weaves for different needs
We stay modern with the best tools:
- Automated layup for perfect fiber placement
- Computer testing to find weak spots
- Special curing ovens for perfect results
Earth-Friendly Options
We care about the planet:
- Recycled carbon fiber options
- Less waste in our process
- Energy-saving methods
A Simple Table of Our Services
| Service | What We Do | Why It Helps You |
|---|
| Design Help | We help make your idea work | Saves you time and prevents problems |
| Fast Samples | We make test parts quickly | You can check before full production |
| Custom Molds | We build molds just for you | Your parts fit perfectly |
| Quality Tests | We check every part | No bad surprises |
| Small Batches | We can make just a few parts | Good for special projects |
| Big Production | We make thousands of parts | Good for big companies |
Ready to Make Something Great?
When you work with us, you get:
- 28+ years of carbon fiber experience
- Custom parts made just for you
- Top quality that lasts
- Fast delivery to keep you on schedule
- Fair prices that help your budget
Don’t let carbon fiber problems slow you down! Our factory has the answers you need.
Visit our main site at carbon fiber to see more of what we can do!
Email: [email protected] Phone: +86-136 2619 1009 WeChat: ChinaCarbonFibers
Let’s make your carbon fiber dreams come true!
