How We Make Carbon Fiber: 28+ Years of Manufacturing Know-How

The Big Problem with Carbon Fiber Today

Carbon fiber is super strong. It is light too. But making it costs a lot of money. Many people want to use carbon fiber. But they can’t. Why? The cost is too high. The wait time is too long. The quality is not the same every time.

Do you need carbon fiber parts for your business? You may face these big problems:

• High prices that hurt your profit
• Long wait times that slow down your work
• Poor quality that makes customers mad
• Hard-to-work-with factories that don’t speak your language

These problems get worse when you try to find good makers. Many carbon fiber factories just make what they want. They don’t listen to what you need.

Why These Problems Hurt Your Business

When you can’t get good carbon fiber products, bad things happen:

• Your new products get stuck and can’t launch on time
• Your costs go up, which means less money for you
• Your customers get mad and may go to other companies
• You waste time fixing problems instead of growing your business

One company waited 6 months for carbon fiber parts that came back wrong. They lost a big sale. Another company paid too much and their new product failed.

The old way of making carbon fiber uses too much energy. It needs 100% energy to make new carbon fiber. But smart new ways use much less energy. Recycled carbon fiber uses only 10% of the energy. The CARBOWAVE way uses only 30% energy.

The Solution: Our 28+ Years of Carbon Fiber Know-How

We are not like other factories. We have 28+ years of making carbon fiber products in China. We know how to make things right.

Our factory uses these special ways to make carbon fiber:

1. We use both old and new methods to fit your needs
2. We can make things with less energy (up to 70% less)
3. We work with all types of carbon fiber (PAN, lignin-based, recycled)
4. We make custom carbon fiber parts just for you

How We Make Carbon Fiber: Our Steps

Our Carbon Fiber Making Ways

We use many ways to make carbon fiber products. Here are the main ones:

1. PAN-Based Carbon Fiber (Traditional Way)

This is the common way to make carbon fiber. We:

• Start with special plastic called PAN
• Heat it up very hot (over 1000°C)
• Make it into strong black fibers
• Shape it into parts you need

Best for: Very strong parts that need to be super light, like carbon fiber car parts.

2. Wood-Based Carbon Fiber (New Green Way)

This new way uses wood waste instead of oil:

• We use lignin from wood waste
• Mix it with special liquid
• Use less energy to make fibers
• Make eco-friendly parts

This costs about $15 per kg, which is cheaper than the $25 per kg for normal carbon fiber.

3. Recycled Carbon Fiber (Smart Saving Way)

We take old carbon fiber and make it new:

• Cut up old carbon fiber parts
• Clean them the right way
• Make new things from the old material
• Save money and help the earth

This uses only 10% of the energy of new carbon fiber.

What We Can Make For You

We make many kinds of carbon fiber products:

For Cars and Trucks

We make carbon fiber car parts that are light and strong:

• Hoods that are 60% lighter than metal
• Fenders that don’t rust
• Dashboards that look fancy
• Roof panels that make cars faster

For Motorcycles

Our carbon fiber motorcycle parts look cool and work well:

• Gas tanks that hold fuel safe
• Seats that last long
• Body parts that look fast
• Fenders that stay strong

For Wind Power

Wind farms need big blades. Our carbon fiber makes them 20% more power than old ones.

• Blades that catch more wind
• Parts that last longer
• Pieces that don’t break in storms
• Connectors that hold tight

For Other Uses

We also make:

• Bicycle frames and wheels
• Fishing rods
• Sport equipment
• Furniture parts

The Big Benefits For You

When you work with us, you get:

1. Save Money: We make things right the first time
2. Save Time: We deliver when we say we will
3. No Stress: We speak good English and answer fast
4. Happy Customers: Your products will look and work great

Why Our Carbon Fiber Is Better

We Use Smart New Ways

We keep learning new carbon fiber ways:

• Microwave heating that saves 70% energy
• Lignin-based fibers that cost less
• 3D printing with carbon fiber for special shapes
• Open source machines that work better

We Know What Works

After 28+ years, we know:

• Which fiber works best for each job
• How to fix common problems fast
• What tests to do to make sure things work
• How to ship so things arrive safe

We Make Just What You Need

Our custom carbon fiber service means:

• You tell us what you need
• We make a plan together
• We make samples for you to check
• We make the final parts exactly right

How We Solve The Main Carbon Fiber Problems

How Our Making Process Works

We use a special step-by-step way to make carbon fiber products:

1. Material Choice

We help you pick the right material:

• PAN-based for highest strength
• Lignin-based for lower cost
• Recycled for best earth-friendly option

2. Pattern Making

We make perfect patterns:

• Computer design for exact shapes
• Hand checking for best fit
• Test fits to make sure all works

3. Layup Process

We build up the carbon layers:

• Right angles for best strength
• Right number of layers for weight
• Right resin mix for best finish

4. Curing

We harden the carbon fiber just right:

• Heat at the right temperature
• Press at the right pressure
• Cool at the right speed

5. Finishing

We make it look perfect:

• Trim all edges clean
• Sand smooth where needed
• Polish to high shine
• Add clear coat for UV protection

Carbon Fiber Market Growth

The carbon fiber world is growing fast:

• Wind energy parts: growing 35% each year
• Car parts: growing 28% each year
• Hydrogen tanks: growing 30% each year
• Nuclear parts: new and growing 12% each year

This means more people need good carbon fiber makers. But not all factories can make good parts.

Real Stories From Our Customers

Car Parts Company

“We needed carbon fiber hood and trunk parts. Other factories were slow. This company made perfect parts in 3 weeks. Our car show was a big hit!”

Motorcycle Builder

“Their carbon fiber motorcycle gas tank not only looked amazing but passed all safety tests. Our bikes now sell for $2000 more.”

Wind Farm Company

“We tried their carbon fiber blade parts. They lasted 3 years longer than our old parts. Now we only use their products.”

How We Keep Getting Better

We never stop learning new carbon fiber ways:

• We visit carbon fiber shows each year
• We test new materials in our lab
• We buy new machines to make better parts
• We learn from every job we do

The Carbon Fiber Making Steps In Detail

Step 1: Material Preparation

We start with the raw material:

• For PAN-based: we use top grade PAN fibers
• For lignin-based: we use wood waste and special liquids
• For recycled: we carefully sort and clean old carbon fiber

Step 2: Fiber Formation

We make the basic fibers:

• Stretch the material to align molecules
• Heat treat to stabilize structure
• Carefully control thickness

Step 3: Carbonization

We turn it into true carbon fiber:

• Heat to over 1000°C in special ovens
• Remove all non-carbon elements
• Create strong carbon bonds

Step 4: Surface Treatment

We make the fiber ready to use:

• Clean all surfaces
• Add special coatings
• Prepare for resin bonding

Step 5: Sizing

We protect the fibers:

• Add thin protective coating
• Make fibers easier to work with
• Prepare for weaving or use

Step 6: Product Formation

We make the final product:

• Cut and lay fibers in molds
• Add resin in perfect amounts
• Press and heat to form final shape

Why Carbon Fiber Is Worth It

Carbon fiber costs more than metal or plastic. But it brings big benefits:

• 5x stronger than steel but 70% lighter
• Does not rust or corrode
• Looks very high-end and special
• Lasts longer than other materials
• Makes machines use less fuel (cars, planes)

How To Order From Us

Getting custom carbon fiber parts is easy:

1. Send us your idea or drawing
2. We send you a price and time estimate
3. You approve our plan
4. We make a sample for you to check
5. You approve the sample
6. We make all your parts
7. We ship to you fast and safe

Common Questions About Our Carbon Fiber

Q: How long does it take to get parts made? A: Small parts take 2-3 weeks. Big or complex parts take 4-6 weeks.

Q: What is your minimum order? A: We can make as few as 5 pieces for custom work.

Q: Can you copy a sample I send? A: Yes! We can match any carbon fiber part you show us.

Q: Do you ship worldwide? A: Yes, we ship to all countries.

Q: Can you make very big parts? A: We can make parts up to 2 meters x 3 meters in one piece.

Ready To Solve Your Carbon Fiber Problems?

Don’t let high costs, poor quality, or slow factories hurt your business. We have 28+ years of carbon fiber manufacturing know-how ready to help you.

Visit our main site at China Carbon Fibers to see more of our work.

Or contact us now:

• Email: [email protected]
• Phone: +86-136 2619 1009
• WeChat: ChinaCarbonFiber

Let’s make your carbon fiber idea real today!