Carbon Fiber Composite Material Hot Pressing Molding Process
Our factory employs an advanced carbon fiber hot press process with a P20 steel mold, ensuring high efficiency, precision, durability, and cost-effectiveness for quality production.
Premium Custom OEM Carbon Fiber 2 Seat Part 103 Ultralight Aircraft
Table of Contents
We Make Carbon Fiber Aircraft Parts That Keep You in the Sky
Do you face these problems?
- Your ultralight is too heavy to meet Part 103 rules
- Your plane costs too much to build or buy
- You need parts that last but don’t add weight
- You want a two-seat design but can’t find one that fits the rules
Many pilots feel stuck. They want to fly, but the rules make it hard. Part 103 says your plane must be under 254 pounds empty. That’s not much! And if you want two seats? Even harder!
Why This Hurts You
When your ultralight is too heavy:
- You break the rules
- You pay more for gas
- Your plane flies worse
- You might need a pilot license
Most parts use old materials like steel or aluminum. These add too much weight. And when you try to fit two seats? Now you’re way over the limit!
The cost keeps going up. A Corsair costs $89,000 and a Helix is $190,000! That’s too much for most people.
Carbon Fiber is Your Answer
We make custom carbon fiber parts that solve these problems! Our carbon fiber parts are:
- Super light – 70% lighter than steel
- Very strong – won’t bend or break
- Made just for you – fit your exact design
- Long lasting – won’t rust or wear out
Top Ultralight Models Using Carbon Fiber
Look at what the best planes use:
| Plane Name | What It Has | How Much It Weighs | What Makes It Special |
|---|---|---|---|
| Corsair | Carbon tube frame | Meets Part 103 | Has cool radial engine |
| Swan 240 | 98% carbon fiber | Two seats (needs special rules) | Folds for easy storage |
| Belite | Carbon + steel mix | Under 254 lbs | Full dashboard, safe frame |
| Swan LE | All carbon | Under Part 103 | Ready to fly, costs $30,000s |
Why Our Carbon Fiber Parts Win
We make all kinds of parts:
- Tube frames
- Wing spars
- Firewall parts
- Canopy frames
- Landing gear
- Seats and controls
How We Help You Build Your Dream Plane
Our custom carbon fiber service works in 4 easy steps:
- You send us your design – drawings, old parts, or just ideas
- We make a test part – perfect fit, ultra light
- You test it – see how it works on your plane
- We make your final parts – ready to install
Parts That Fix Your Biggest Problems
1. Weight Problems? Fixed!
Our carbon fiber tube frames weigh just 30% of steel frames. A whole set of tubes can save you 20-40 pounds. That’s the difference between legal and not legal!
“I was 15 pounds over Part 103 limits. Your carbon fiber firewall and tubes got me under the limit with room to spare!” – Tom B.
2. Two-Seat Design? We Can Help!
Making a two-seat Part 103 is tricky. But our parts can help you:
- Build to German 120kg rules
- Make an experimental kit plane
- Create a foldable design that still fits rules
The Swan 240 uses 98% carbon fiber to make a two-seater that works under European rules. We can make similar parts for your design.
3. Cost Problems? Solved!
While a new Helix costs $190,000, you can build your own with our parts for much less:
- Frame kit: starts at $3,500
- Wing spar set: starts at $2,200
- Full carbon set: from $12,000
That’s way less than buying a ready-made plane!
Carbon Fiber Makes Better Planes
Our carbon fiber 2 seat Part 103 ultralight aircraft parts give you:
Better Flying
- Less weight = better takeoff
- Stronger parts = safer flying
- Stiff frame = better control
- Less flex = smoother ride
More Fun
- Looks cool – shiny carbon fiber finish
- Feels modern – high-tech materials
- Lasts longer – won’t rust or corrode
- Less gas – lighter plane uses less fuel
Smart Value
- Less work – parts fit right the first time
- Less cost – than ready-made planes
- More value – parts last for years
- Better resale – carbon fiber planes sell for more
What Our Parts Replace
| Old Part | Our Carbon Part | Weight Saved | Strength |
|---|---|---|---|
| Steel tubes | Carbon fiber tubes | 70% less | Same or better |
| Aluminum ribs | Carbon fiber ribs | 50% less | 20% stronger |
| Wood spars | Carbon fiber spars | 60% less | 3x stronger |
| Metal firewall | Carbon firewall | 40% less | More heat resistant |
From Simple Parts to Full Kits
We can make just one part or a full kit:
- Single parts – fix one problem area
- Section kits – wings, tail, cockpit
- Full frame kits – all the carbon you need
- Custom design – work with our engineers
For carbon fiber car parts, we use the same high-grade materials. Your plane gets the same quality as race cars!
How to Get Started
- Send us your plans – email or mail your designs
- Get a free quote – we tell you costs and weights
- See a sample – test our quality
- Order your parts – custom made for you
Our Carbon Fiber Quality Promise
All our parts come with:
- Weight guarantee – we tell you the exact weight
- Fit guarantee – works with your design
- Strength test report – see how strong it is
- 2-year warranty – free replacement if it fails
Start Flying Sooner With Our Parts
Don’t wait years to build. Our parts help you finish faster:
- Pre-made parts – ready to install
- Quick shipping – 3-4 weeks for custom parts
- Easy joining – special carbon glue system
- Clear instructions – step-by-step guides
Order Your Carbon Fiber Parts Today
Want to start your ultralight project? Need to fix weight problems? Looking for two-seat options?
Contact us today for a free quote!
Email: [email protected] Whatsapp: +8613626191009
Carbon Fiber Autoclave
Our factory runs 100+ hot pressure autoclaves, using aluminum molds and vacuum induction to shape carbon fiber with precision. High heat and pressure enhance strength, stability, and flawless quality.
Carbon Fiber Engineering Technology Research Center
Our Carbon Fiber Research Center drives innovation in new energy, intelligence, and lightweight design, using advanced composites and Krauss Maffei Fiber Form to create cutting-edge, customer-focused solutions.
Frequently Asked Question
Here are the answers to the frequently asked questions from the experienced carbon fiber products factory
We produce a wide range of carbon fiber components, including automotive parts, motorcycle parts, aerospace components, marine accessories, sports equipment, and industrial applications.
We primarily use high-quality prepreg carbon fiber and large-tow carbon fiber reinforced high-performance composites to ensure strength, durability, and lightweight characteristics.
Yes, our products are coated with UV-protective finishes to ensure long-lasting durability and maintain their polished appearance.
Yes, our facilities and equipment are capable of producing large-size carbon fiber components while maintaining precision and quality.
What are the benefits of using carbon fiber products?
Carbon fiber offers exceptional strength-to-weight ratio, corrosion resistance, stiffness, thermal stability, and a sleek, modern appearance.
We cater to automotive, motorcycle, aerospace, marine, medical, sports, and industrial sectors with a focus on lightweight and high-performance carbon fiber components.
Yes, we provide custom carbon fiber solutions tailored to your specifications, including unique designs, sizes, and patterns.
We utilize advanced technologies such as autoclave molding, hot pressing, and vacuum bagging, ensuring precision, stability, and quality in every product. wonders with the Hello Elementor Theme, we’re trying to make sure that it works great with all the major themes as well.
We use aluminum and P20 steel molds, designed for durability and high accuracy, to create complex and precise carbon fiber components.
Our products undergo rigorous quality control checks, including dimensional accuracy, material integrity, and performance testing, to meet industry standards.
