How Are Carbon Fiber Parts Made: A Complete Guide

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How Are Carbon Fiber Parts Made: A Complete Guide

The Problem: Making Strong Parts That Don’t Weigh Too Much

당신은 원하십니까? 부분품 그것이다 강한 하지만 아니다 무거운? Many people do! Cars, bikes, and planes need light parts that don’t break. But most  things are not 강한. And most 강한 일이 너무하다 무거운. This is a big problem! When you make things from 금속, they get too 무거운. This makes cars use more 가스. It makes planes hard to fly. It makes bikes hard to ride.

how is carbon fiber part made

문제는 더 악화됩니다

Think about what happens when parts are too 무거운:

  • Cars use more 가스 또는 battery power
  • Bikes are hard to ride up hills
  • Sports gear feels 느린
  • Planes need more 연료 And if you try to make 금속 부분품 thinner to save weight, they get 약한 그리고 할 수 있습니다 부서지다! This is very bad for 안전. No one wants parts that break!

    The Solution: Carbon Fiber Manufacturing

    탄소섬유 fixes these problems! Our company makes 맞춤형 탄소 섬유 부품 that are both  AND 강한. We can make any part you need with our OEM/ODM 서비스. to see what we can do!

    탄소섬유란?

    탄소섬유 is tiny threads of carbon that are thinner than a hair. These threads are 강철보다 강하다 하지만 훨씬 더 가볍다! The global 탄소섬유 market is growing fast! In 2021, the world could make 193,000 tons of carbon fiber.

    How We Make Carbon Fiber Parts: Step By Step

    Step 1: Fiber Preparation

    First, we get the 탄소섬유 ready. These come on big rolls. We cut them to the right 크기 그리고 모양 당신의 부분에서는.

    Step 2: Layup Techniques

    Next comes the layup. This is when we put the 탄소섬유 where it needs to go. We do two kinds of layup:
  • 핸드 레이업 – For 맞춤형 부품 that need special care
  • Machine layup – For making many parts the same way Our 숙련된 노동자 know just how to place each 섬유 for the most .

    Step 3: Molding Methods

    우리는 사용합니다 different ways to mold your parts:

    방법그것이 무엇에 좋은가How Fast It Is
    C-RTM자동차 부품Very fast – good for making many parts
    Vacuum bagging사용자 정의 모양Medium speed – good for special projects
    압력솥비행기 부품Slow but perfect – when quality must be the best
    우리의 C-RTM method is very good for 자동차 부품, just like they use in Yokohama, Japan.  

    Step 4: Curing & Finishing

    After molding, we 치유법 the parts. This means we make them 딱딱한 그리고 강한. Then we make them 매끄러운 그리고 예쁜. We check every part to make sure it’s 완벽한.how are carbon fiber parts made

    왜 우리의 탄소 섬유 부품이 더 나은가

    우리의 manufacturing is the best because:
  • 우리는 사용합니다 new machines 더 잘 작동하는 것
  • Our workers have lots of practice
  • 우리는 확인한다 모든 것 many times
  • 우리는 만들 수 있습니다 어떤 모양이든 당신은 원한다
  • 우리는 부품을 만든다 더 빠르게 than other companies 맞춤형 탄소 섬유 옵션을 확인하세요 for more!

    Carbon Fiber Uses By Industry

    자동차

    자동차 제조업체 love carbon fiber! It makes cars 거룻배 so they use less 가스 또는 배터리. By 2025, about 35% of all carbon fiber will go into 자동차. 우리의 탄소섬유 자동차 부품 are perfect for making cars 더 나은! We make many 자동차 부품:
  • 후드
  • 대시보드
  • 스포일러 For luxury cars like 벤틀리, 우리는 만든다 특수부품 that look 아름다운.

    오토바이

    오토바이 need to be  가다 빠른. 우리의 탄소섬유 오토바이 부품 help bikes go 더 빠르게 그리고 봐 냉각기. We make:
  • 가스 탱크
  • 측면 패널
  • 펜더
  • 배기 커버

    스포츠 장비

    스포츠 gear needs to be 강한 하지만 . We make:
  • 자전거 프레임
  • 테니스 라켓
  • 골프 클럽
  • 낚싯대

    비행기

    비행기 save 연료 when they use 탄소섬유. We make parts that help planes 더 멀리 날다 사용 중 연료가 적다. By 2025, about 25% of carbon fiber will be used in 비행기.

    Our Manufacturing Process In Detail

    Raw Materials We Use

    We start with the 최고의 재료:
  • 탄소섬유 천 from Japan
  • 특수 접착제 that holds it all together
  • Color dyes for making parts look nice

    How We Shape The Carbon Fiber

  • 우리는 넣어 carbon cloth 에 곰팡이
  • 우리는 추가합니다 특수 접착제
  • 우리는 그것을 모두 함께 눌러요
  • 우리는 사용합니다  to make it hard
  • 우리는 그것을 만든다 매끄러운 그리고 빛나는

    Custom Carbon Fiber Dashboard Example

    Want to see how we work? Let’s look at a custom carbon fiber dashboard we made:
  • Customer sent us the 모양 they wanted
  • 우리는 만들었다 완벽한 틀
  • We put carbon fiber on the mold
  • We made sure it was the right thickness
  • We cured it in our special oven
  • We made it 매끄러운 그리고 빛나는
  • We sent it to the happy customer!how to make carbon fiber parts

    Why Choose Our Carbon Fiber Manufacturing?

    We Save You Money

  • 우리는 부품을 만든다 더 빠르게 so you pay less for work time
  • 우리의 부품은 더 나은 so they don’t break (no need to buy twice!)
  • 우리는 사용합니다 재료가 적다 because we know how to make parts right

    We Make Parts Fast

  • 우리의 new machines work very fast
  • 우리는 가지고있다 many workers to do jobs at the same time
  • 우리의 smart system keeps track of every job

    We Make Any Shape You Need

  • 간단한 모양 like flat panels? No problem!
  • Hard shapes with curves? We can do that too!
  • Strange shapes that no one has made before? We love a challenge!

    The Future Of Carbon Fiber Manufacturing

    The future looks 밝은 for carbon fiber! New ways to make it will make it 더 저렴하다 그리고 더 나은:
  • Japan will see 6.3% growth each year from 2025 to 2035
  • 풍력 에너지 needs for carbon fiber will grow 20% each year
  • New methods will use 70% 에너지 감소 to make carbon fiber

    Work With Us Today!

    하지 마세요 heavy, weak parts slow down your products! Our 탄소섬유 제조 can give you the 강한 부분, 가벼운 부분 당신에게 필요합니다. 오늘 전화주세요 to talk about your project. We can make a 계획 just for you. Remember:
  • 금속 부품 = Heavy and old-fashioned
  • 플라스틱 부품 = Can break easily
  • 탄소섬유 부품 = Light, strong, and modern! Be smart. Choose 탄소섬유. Choose 우리를.

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