Carbon Fiber Composite Material Hot Pressing Molding Process
Our factory employs an advanced carbon fiber hot press process with a P20 steel mold, ensuring high efficiency, precision, durability, and cost-effectiveness for quality production.
Premium Forged Carbon Fiber Starter Kit for High-End Custom Parts
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Premium Forged Carbon Fiber Starter Kit for High-End Custom Parts
Welcome to the world of forged carbon fiber! Our starter kit helps you make amazing parts for cars, planes, sports gear, and more. We are a top custom carbon fiber product manufacturing plant with years of making the best carbon parts.
Why pick our kit?
- Easy to use – even if you’re new to carbon fiber
- Top quality materials – same as used in luxury cars
- Full support – our team helps you every step
- Custom options – make parts that fit your exact needs
- Fast shipping – get started right away
What Is Forged Carbon Fibre and Why It’s Amazing
Forged carbon fibre is a new way to make carbon parts. It uses chopped carbon mixed with resin to make strong, good-looking parts. Unlike old weave carbon fiber, forged carbon has a cool marble look that many people love.
The forged carbon fibre process starts with chopped carbon fibers that get mixed with epoxy resin. Then we use heat and pressure to make the final part. This makes parts that are very strong but also look great. Our customers in aerospace, automotive, and sports equipment love how forged carbon parts are both light and strong. The random pattern of chopped fibers together gives each piece a one-of-a-kind look that stands out.
Complete Forged Carbon Fibre Development Kit Contents
Our starter kit has everything you need to begin making forged carbon fibre components. Each kit includes:
| Item | Quantity | Purpose |
|---|---|---|
| Chopped Carbon Tow | 500g | Main fiber material |
| Premium Epoxy Resin | 1L | Binding agent |
| Hardener | 500ml | Activates resin |
| Release Wax | 100g | For easy part removal |
| Compression Mold (sample) | 1 | For shaping parts |
| Instruction Manual | 1 | Step-by-step guide |
| Safety Gloves | 2 pairs | Protection |
| Mixing Containers | 5 | For resin preparation |
The forged carbon fibre development kit is made for both new users and pros. Our epoxy resin system is the same one we use in our factory for high-performance parts.
“This kit changed how we make prototype parts. The quality is amazing and the support team helped us every step.” – John M., Automotive Design Engineer
How to Make Amazing Carbon Fiber Products
Making forged carbon fibre parts is easy with our kit. Here’s how:
- Mix the resin – Combine the epoxy resin and hardener at the right resin ratio
- Prepare the carbon – Get your chopped carbon ready
- Combine materials – Mix the fibre and resin together well
- Fill the mold – Put the mix in your compression moulds
- Apply pressure – Compress the material to remove air
- Cure – Let it harden based on our guide
- Finish – Remove and polish your finished forged carbon part You can use our kit with a 3D printed mould or our two-part compression mould made of metal. Both work great for making solid carbon parts. Tips for best results:
- Always use spray release wax in your molds
- Follow the exact resin system mixing instructions
- Apply even pressure when using a compression technique
- Sand and polish for a gloss forged finish
Technical Specifications of Our Forged Carbon Materials
Our real carbon fiber materials provide excellent mechanical performance for all kinds of projects:
- Tensile Strength: 3500 MPa
- Density: 1.6 g/cm³
- Heat Resistance: Up to 180°C
- Resin Content: 40% by weight
- Fiber Length: 25mm chopped tow
- Cure Time: 24 hours at room temp or 4 hours at 80°C The carbon fiber pieces in our kit are cut to the perfect size for easy layup and best strength. Our resin cast system works with both compression moulding solid techniques and resin printed parts.
Industries That Love Our Forged Carbon Fiber
Our carbon fiber products are used in many top industries:
- Automobile and Motorcycle
- Dashboard parts
- Body panels
- Interior trim
- Aerospace
- Cabin components
- Non-structural parts
- Custom fixtures
- Sports Equipment
- Golf club heads
- Bicycle components
- Tennis racket parts
- Medical Equipment
- Imaging equipment housings
- Prosthetic components
- Lightweight mobility aids
- Consumer Electronics
- Phone cases
- Laptop covers
- Speaker housings
The moulding process we use makes parts that look great and work well. When strands of carbon are pressed together with the right amount of resin, they make parts that are better than regular laminate carbon.
Why Choose Our Forged Carbon Fibre Over Traditional Methods
| Feature | Forged Carbon | Traditional Weave | Unidirectional |
|---|---|---|---|
| Look | Marble pattern | Regular weave | Straight lines |
| Strength | Very high | High | Highest in one direction |
| Ease of use | Easiest | Medium | Hardest |
| Waste | Very low | Medium | High |
| Curves | Excellent | Limited | Limited |
| Cost | Medium | High | Highest |
When you buy forged carbon fiber from us, you get materials that are easy to work with. Unlike unidirectional carbon or prepreg materials, our forged carbon is more forgiving for complex shapes.
Our CT12 chopped carbon fiber system can be placed into a mold of almost any shape. This makes it perfect for making complex parts that would be hard with regular weave carbon fiber.
Benefits of our forged carbon process:
- Less waste than traditional methods
- Faster production time
- Better for complex shapes
- Each part has a unique look
- Stronger in multiple directions
We use the same forging techniques as luxury car makers but make them work for your projects. Our composite materials are tested to meet the highest standards.
Customer Success Stories
Our carbon fiber parts have helped many businesses:
“We switched to forged carbon for our motorcycle parts and sales went up 30%. Customers love the unique look.” – Mike T., Custom Motorcycle Shop
“The aerospace parts we make with this system passed all our tests. The weight savings are amazing.” – Sarah L., Aerospace Supplier
“Our sports equipment line got a huge boost when we added forged carbon fiber options.” – David K., Sports Equipment Manufacturer
When you work with our forged carbon fibre components, you join companies that value quality and innovation. Our XCR coating resin gives parts a finish that lasts for years.
How to Order Your Custom Carbon Fiber Solutions
Ready to start making amazing forged carbon fibre parts? Here’s how to order:
- Contact our team – Tell us about your project
- Get a custom quote – We’ll create a package that fits your needs
- Receive your kit – Fast shipping worldwide
- Start creating – With our full support
For bigger projects, we offer full custom carbon fiber product manufacturing. Our factory can make parts from small to very large using our advanced compression moulds and expert team.
Order options:
- Starter kits for testing and learning
- Custom mold creation
- Full production runs
- Material only packages
- Training and support
Don’t wait to make carbon parts that will amaze your customers. Our forged carbon fibre development kit is the first step to creating parts that stand out. Contact us today to join the carbon fiber revolution!
Summary: Our Premium Forged Carbon Fiber Starter Kit gives you everything needed to create stunning, professional-grade carbon parts. With marble-like appearance, superior strength, and our expert support, you’ll be making amazing custom components for automotive, aerospace, and more in no time.
Carbon Fiber Autoclave
Our factory runs 100+ hot pressure autoclaves, using aluminum molds and vacuum induction to shape carbon fiber with precision. High heat and pressure enhance strength, stability, and flawless quality.
Carbon Fiber Engineering Technology Research Center
Our Carbon Fiber Research Center drives innovation in new energy, intelligence, and lightweight design, using advanced composites and Krauss Maffei Fiber Form to create cutting-edge, customer-focused solutions.
Frequently Asked Question
Here are the answers to the frequently asked questions from the experienced carbon fiber products factory
We produce a wide range of carbon fiber components, including automotive parts, motorcycle parts, aerospace components, marine accessories, sports equipment, and industrial applications.
We primarily use high-quality prepreg carbon fiber and large-tow carbon fiber reinforced high-performance composites to ensure strength, durability, and lightweight characteristics.
Yes, our products are coated with UV-protective finishes to ensure long-lasting durability and maintain their polished appearance.
Yes, our facilities and equipment are capable of producing large-size carbon fiber components while maintaining precision and quality.
What are the benefits of using carbon fiber products?
Carbon fiber offers exceptional strength-to-weight ratio, corrosion resistance, stiffness, thermal stability, and a sleek, modern appearance.
We cater to automotive, motorcycle, aerospace, marine, medical, sports, and industrial sectors with a focus on lightweight and high-performance carbon fiber components.
Yes, we provide custom carbon fiber solutions tailored to your specifications, including unique designs, sizes, and patterns.
We utilize advanced technologies such as autoclave molding, hot pressing, and vacuum bagging, ensuring precision, stability, and quality in every product. wonders with the Hello Elementor Theme, we’re trying to make sure that it works great with all the major themes as well.
We use aluminum and P20 steel molds, designed for durability and high accuracy, to create complex and precise carbon fiber components.
Our products undergo rigorous quality control checks, including dimensional accuracy, material integrity, and performance testing, to meet industry standards.
