Custom Carbon Fiber Bicycle & E-Bike Parts Manufacturer

We manufacture custom carbon fiber components for bicycles and e-bikes — forks, handlebars, seatposts, frame sections, fenders, guards, e-bike covers and structural brackets — for brands, distributors and engineering teams. We are a composite manufacturing factory, not a bicycle retailer or catalog frame supplier: every part is built to your drawing, sample, or brief, with dedicated tooling for your project.

We work from STEP/STP files, 2D drawings, or a physical sample. No file yet? A reference photo or concept sketch is enough to start a manufacturing review.

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What We Manufacture

We don’t run a standing wheelset-build service (hub lacing, spoke tensioning) or sell shared open-mold frame tooling. If your project needs either, tell us early — we’ll be direct about fit.

Want the process detail — prepreg vs. bladder vs. compression molding, and when each applies? See our Carbon Fiber Bicycle Manufacturing Guide.

Is This the Right Fit for Your Project?

Good fit:

• You have a drawing, CAD file, or sample and need it manufactured in carbon fiber
• You need a part that doesn’t exist in any open-mold catalog
• You’re replacing a plastic or aluminum part with a carbon equivalent
• You need private-label finishing on a custom or semi-custom component
• Your quantity is prototype-to-mid-volume, not mass retail scale

Better served elsewhere:

• You want an existing catalog frame or wheelset with your logo applied (a catalog supplier will be faster and cheaper)
• You need a complete built wheelset (hub, spokes, rim lacing)

How a Project Moves From File to First Sample

1. File review — STEP/STP, IGES, 2D PDF or physical sample. We check wall thickness, mold split lines, undercuts and insert positions.
2. Process recommendation — based on geometry, load, batch size and budget.
3. Quotation — tooling cost, lead time and MOQ, usually within 2–3 business days of receiving complete project information.
4. Mold design and first sample — reviewed and approved before any batch commitment.
5. Pilot batch, then production — with export packaging to your destination.

For safety-critical parts (forks, handlebars, load-bearing frame sections), we can coordinate third-party ISO 4210 or EN 15194 testing through partner labs where your target market requires it — arranged as a separate service alongside manufacturing.

Full engineering checklist for structural vs. cosmetic classification: see the manufacturing guide.

Materials and Finish, at a Glance

Standard materials: T700 and T800 carbon fiber (UD and 3K twill), with higher-modulus grades available on a project basis. Finishes: raw carbon, matte or gloss clear coat, painted (Pantone/RAL), logo application. Full material comparison in the manufacturing guide.

What We Need for a Quotation

• STEP/STP or IGES file (preferred), or a drawing/sample
• Part type and structural role (racing, commuting, structural, cosmetic)
• Target quantity — prototype, pilot batch, or ongoing volume
• Surface finish preference
• Target market (affects testing requirements)

Send Your Files for a Manufacturing Review →

FAQ

What is the MOQ for custom carbon fiber bicycle parts?

For second runs on existing molds, MOQ can be as low as 20–50 pieces depending on part complexity. For new custom-mold projects, we typically recommend a pilot batch of 30–100 pieces after first-sample approval. MOQ is confirmed per project.

How long does a custom project take?

Simple parts on existing tooling: 2–3 weeks. New custom-mold projects: typically 8–16 weeks from design freeze to first production sample. Full custom builds with new tooling: 3–5 months to first production batch.

Do you make complete carbon fiber frames or wheelsets?

Complete frames are taken on a case-by-case basis after engineering review, since they’re usually safety-critical. We don’t run a standing wheelset-build service (hub lacing, spoke tensioning) — most clients start with individual components instead.

Can you work from a physical sample instead of a CAD file?

Yes. We can reverse-engineer from a physical sample or OEM plastic reference using 3D scanning or manual measurement, which typically adds 1–2 weeks to the timeline.

Do you support private label and confidential projects?

Yes — custom branding, packaging, and NDA agreements are available on request. Project details are kept confidential.

Email: [email protected] WhatsApp: +86 136 2619 1009 Business hours: Monday–Sunday, 09:00–21:00 CST